Vauxhall Movano Problems: And How to Fix Them

The Vauxhall Movano is a popular full-size van known for being tough and durable. In this article, I’ll talk about the Vauxhall Movano problems reported most often and how to find and fix them properly.

Timing Chain Wear and Failure

One of the most common issues in older Vauxhall Movanos is timing chain wear and failure. The timing chain connects the crankshaft to the camshaft and controls when the valves open and close. When the chain stretches or breaks, the valve timing goes awry. This can cause:

  • Unusual engine noises when starting or accelerating
  • Loss of power
  • Difficulty starting the engine

To fix this, the worn timing chain and tensioners must be replaced. This is a complex job so it’s best done by a professional mechanic. They will also check the timing cover and guides and replace any worn parts.

Detecting timing chain problems early is key to avoiding major engine damage. Listen for rattling, clattering, or whining noises from the front of the engine, as these can indicate a stretched chain.

Vauxhall Movano Brake Bleeding Problems

A solid, responsive brake pedal response is essential for safe braking. The Movano’s hydraulic brakes can suffer from air trapped in the lines or aged brake fluid. Symptoms include:

  • A soft brake pedal with too much travel
  • Brakes feeling weak or uneven

The solution is a complete brake fluid flush and bleed. This refreshes the brake fluid and removes any air bubbles. Follow the brake bleeding sequence in the repair manual and get an assistant to pump the pedal. Make sure the fluid reservoir remains full.

Vauxhall Movano
Photo credit: Parkers

Vauxhall Movano Power Steering Problems

Faulty power steering makes the Movano difficult to steer and handle safely. These are some of the common faults are:

  • Leaking or cracked power steering hoses
  • A noisy, worn-out power steering pump
  • A loose or damaged power steering belt

First, check the power steering fluid level and condition. Refill if needed. Inspect the belt tension and condition—tighten or replace if loose or cracked.

For ongoing issues, the power steering rack, pump, or hoses may need replacement. Have a mechanic check the steering parts if problems continue. Good power steering prevents crashes and makes low-speed turns easier.

Vauxhall Movano Central Locking Problems

The door lock actuators, which physically lock and unlock the doors, could be faulty. Connectors or wiring that provide power to the actuators may be damaged. The key fob remotes that remotely lock and unlock the van could need reprogramming or replacing. The central locking control unit, which controls the entire system, may have failed.

To diagnose the problem, methodically check the door lock switches, actuators, wiring, and remotes. Replace any damaged components. Try reprogramming remotes before replacing them. For complex issues, a diagnostic tool may be required to detect the fault. Check out the est diagnostic scanners of 2023:

>> Best OBD-II scanners of 2023: Top 4 <<

Repairing or replacing the malfunctioning components should get the central locking system working properly again.

Vauxhall Movano Fuel Pump Problems

The Movano diesel uses an electric fuel pump inside the fuel tank to provide fuel to the injection system. Over time, these pumps can fail, leading to:

  • Difficulty starting the engine or it cutting out
  • Loss of engine power
  • The check engine light coming on due to low fuel pressure

To diagnose the issue, check for power and earth at the fuel pump. Have the fuel pressure tested to confirm it is low. If faulty, the fuel pump will need replacement.

Using high-quality diesel and clean fuel filters helps extend pump life. Carry spare diesel filters as blocked filters can damage the pump.

Vauxhall Movano Gear Selector Problems

The gear selector linkage in the Vauxhall Movano connects the gearstick to the gearbox. If the linkage is out of alignment or worn out, changing gears can become difficult. These are some of the common gear selector problems:

  • The gearstick feels loose and wobbly.
  • It’s hard to get the van into gear.
  • The gearstick gets stuck or pops out of gear by itself.

First, check the selector linkage for any loose or damaged parts. Adjusting and oiling the linkage can tighten up a sloppy gearstick. But if the linkage parts are very worn, they will need replacing so the gearstick works properly and changing gears feels right.

Vauxhall Movano Gearbox Problems

The Movano’s manual gearbox will ultimately deteriorate due to internal wear. These signs you may notice:

  • Difficulty changing gears or grinding sounds.
  • Gear oil leaks.
  • Vibration while driving at motorway speeds.

Checking the gear oil by removing the inspection cover may reveal metal pieces indicating internal damage. Leaks also indicate worn seals and gaskets.

Replacing individual gears in the Movano is possible but requires a lot of work. More commonly, a full gearbox overhaul or replacement is necessary in these cases. 75W-90 or 80W-90 gear oil should be used to promote a longer gearbox life.

Vauxhall Movano Brake Problems

The Vauxhall Movano van has had some reported brake problems over the years that owners should be aware of. The brake pads and discs on earlier Movano models were prone to wearing out quickly, sometimes within 20,000 kilometers.

Vauxhall addressed this issue in later models by fitting harder wearing brake pads and discs. However, some owners still report the brake pads and discs requiring replacement around 30,000 to 40,000 kilometers.

Vauxhall Movano EGR Valve Issues

The Exhaust Gas Recirculation (EGR) valve lowers toxic NOx emissions in a vehicle’s exhaust. When this valve malfunctions, the Movano driver may notice these issues:

  • An illuminated Check Engine light indicating improper EGR flow
  • Poor performance from the engine
  • A rough idle

Initially, one can try cleaning the EGR valve passages with a solvent to clear any blockages from built-up carbon deposits. If that does not work, replacing the valve may be needed.

Also read: Vauxhall Antara Problems


The Movano van is typically reliable but still needs regular servicing, maintenance and quick fixing of any problems that arise. Knowing the areas that often cause trouble lets you check and reduce breakdowns. Working with a skilled Vauxhall mechanic you have confidence in makes servicing and repairs much easier when required.

Keep your Movano running well and it should provide years of faithful service as a hard-working member of your fleet.

FAQ: Vauxhall Movano Problems

What are the signs of clutch problems in a Vauxhall Movano?

Signs of clutch problems in a Vauxhall Movano could include difficulty in shifting gears, a noisy clutch, or a clutch pedal that feels loose. If you notice these symptoms, it is advised to see a mechanic for a comprehensive clutch system check.

My Vauxhall Movano’s engine often cuts out. What could be the reason?

If your Vauxhall Movano’s engine often cuts out, this could be due to various reasons like fuel or ignition system issues, blocked filters, or even faults within the computer system. It’s a serious issue that you should bring to a professional mechanic for prompt assessment and intervention.

How can I prevent the occurrence of these common Vauxhall Movano problems?

Preventing the occurrence of these common Vauxhall Movano problems largely involves regular and timely vehicle maintenance. By sticking to the recommended service schedule and staying alert to early warning signs, you can help ensure the longevity of your Vauxhall Movano.

Dave Marlow
Dave Marlow
Dave has been a petrohead since he can remember. He worked as a mechanic for 12 years before transitioning into automotive content writing. His dream car is a classic Red Ferrari 458.

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